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Seven-station Cold Heading Machine

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Technical Specifications

‌Products introduction

‌7-station cold heading machine is mainly used for mass production of fasteners such as nuts and bolts‌. Cold heading machine is a kind of equipment specially used for mass production of fasteners such as nuts and bolts. It uses cold heading process to forge bars or wires into products of required shapes. 7-station cold heading machine means that it can process seven stations at the same time, which improves production efficiency and output‌.

The cold heading process is to apply pressure to the metal bar through the die at room temperature to make it plastically deform, so as to obtain the desired part shape. This process is suitable for the production of parts such as bolts, nuts, nails, rivets and steel balls. The materials can be copper, aluminum, carbon steel, alloy steel, stainless steel and titanium alloy. The 7-station cold heading machine can realize continuous, multi-station and automated production through the multi-station design, which improves production efficiency and product quality consistency.

 

Features and functions

‌Multi-station design‌: The 7-station cold heading machine has multiple working positions, each of which has its specific function, such as cutting, upsetting, thread rolling, etc., which can realize automated production process and improve production efficiency‌.

‌Automated production‌: The equipment adopts an automated control system, which can realize the full automated production from cutting, upsetting to thread rolling, and is suitable for large-scale production of fasteners such as bolts and screws.

‌High precision and high efficiency‌: The 7-station cold heading machine adopts high-precision molds and transmission systems to ensure high precision of product size and shape, and high transmission efficiency, which is suitable for large-scale production needs.

‌Wide range of applications‌: Widely used in the fields of automobiles, motorcycles, mechanical foundation industries, etc., for the production of various standard fasteners, such as bolts, screws, nuts, etc. ‌

 

Technical parameters

Model Unit XBP-87S XBP-107S XBP-137L XBP-167L XBP-207L
Forging station NO. 7 7 7 7 7
Forging force Kgs 90,000 110,000 140,000 230,000 390,000
Main motor KW 22 30 45 75 90
Shank length of blank mm 15-80 15-110 20-160 25-160 25-200
Max.cut-off dia mm Φ13 Φ16 Φ21 Φ26 Φ30
Max.cut-off length mm 100 135 0190 0190 0240
Speed Range pcs/min 75-140 70-130 60-90 55-90 40-70
Cut-off die.dia mm Φ42*60L Φ52*75L Φ58*80L Φ74*105L Φ94*130L
Punch die.dia mm Φ45*115L Φ53*115L Φ60*130L Φ75*185L Φ90*215L
Main die.dia mm Φ60*120L Φ75*135L Φ94*190L Φ108*200L Φ125*240L
Main Slider Stroke mm 150 190 270 280 345
P.K.O.Stroke mm 26 26 30 35 46
K.O.Stroke mm 85 110 160 165 220
Die pitch mm 80 94 110 129 140
Applicable bolt dia mm 5-8 6-10 8-13 10-16 12-20
Approx.weight Ton 22 28 42 62 95
Max forging dia.on head mm Φ18 Φ22 Φ25 Φ32 Φ44

 

 

Definition and principle

Cold heading machine‌ is a device that uses the plastic deformation of metal under the action of external force to redistribute the metal volume through the die to form the required parts or blanks. The cold heading process is suitable for the production of standard fasteners such as bolts, screws, nuts, rivets, pins, etc. ‌

 

Application scenarios

Cold heading machines are widely used in the production of various fasteners, especially in large-scale production. Its high efficiency and high precision make it widely used in the fields of automobiles, motorcycles, and basic machinery industries.