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Four-station Cold Heading Machine‌

 
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Technical Specifications

Products introduction

The ‌Four-station cold heading machine‌ is a device used to manufacture fasteners, especially suitable for producing bolts, nuts, nails, rivets and steel balls. It uses the cold heading process to sequentially complete the processes of cutting, heading, accumulation, forming, chamfering, thread rolling, diameter reduction and trimming on a dedicated cold heading machine to achieve continuous, multi-station and automated production‌

 

Working principle and structural features

The main working principle of the four-station cold heading machine is to complete different processing steps in sequence through multiple stations. Each station has its specific function, such as cutting, heading, forming, etc. The machine adopts air clutch and inverter, which can realize multiple operation modes such as inching, single operation and continuous operation, ensuring mold safety and maximizing operation and debugging space. In addition, the four-station cold heading machine is usually equipped with advanced feeding system and clamping system to ensure accurate feeding and stable clamping.

 

Technical parameters

Model Unit XBF-64S XBF-84S XBF-84L XBF-104S XBF-104L XBF-134L XBF-134LL XBF-164S
Forging station NO. 4 4 4 4 4 4 4 4
Forging force Kgs 40,000 60,000 80,000 80,000 80,000 120,000 120,000 210,000
Main motor KW 15 22 22 30 30 37 37 55
Shank length of blank mm 10-80 15-85 30-130 15-110 20-160 20-160 75-265 20-160
Max.cut-off dia mm Φ8 Φ10 Φ10 Φ12 Φ12 Φ15 Φ15 Φ20
Max.cut-off length mm 105 110 155 135 190 190 285 195
Speed Range pcs/min 140-210 120-180 90-140 90-140 80-135 75-110 45-70 70-100
Cut-off die.dia mm Φ30*45L Φ35*50L Φ35*60L Φ45*59L Φ45*59L Φ63*69L Φ55*70L Φ60*90L
Punch die.dia mm Φ40*90L Φ45*115L Φ45*115L Φ53*115L Φ53*115L Φ60*130L Φ60*229L Φ75*185L
Main die.dia mm Φ50*110L Φ60*120L Φ60* 165L Φ75*135L Φ75*185L Φ94*190L Φ86*305L Φ100*190L
Main Slider Stroke mm 136 140 230 190 262 270 380 260
P.K.O.Stroke mm 15 18 26 20 30 40 45 30
K.O.Stroke mm 90 100 140 110 160 170 280 170
Die pitch mm 60 80 80 94 94 110 110 120
Applicable bolt dia mm 3-6 5-8 5-8 6-10 6-10 8-13 8-13 10-16
Approx.weight Ton 10 14 18 18 21 28 38 45

 

Application fields

Four-station cold heading machines are widely used in the standard parts industry to produce various fasteners such as bolts, screws, rivets, nuts, etc. Due to its high efficiency and automation, four-station cold heading machines are used in many fields such as aviation, ships, machinery, rail transportation, automobiles, motorcycles, bicycles, etc., and are suitable for the production of various high-precision fasteners and special-shaped parts.